EN
| Product | Custom Men's 2.5L Waterproof Shell Jacket |
|---|---|
| Function | Lightweight / Waterproof / Windproof / Breathable |
| Application | Hiking / Trekking / Travel / Packable Rainwear / Outdoor Work |
| Face Fabric | Nylon or polyester face fabric with DWR finish |
| 2.5-Layer Construction | Face fabric + waterproof-breathable membrane or coating + protective inner print/layer |
| Waterproof Rating | 10,000-20,000 mm options, depending on selected fabric and test method |
| Breathability | 5,000-10,000 g/m²/24h options, depending on selected fabric and test method |
| Seam Sealing | Full seam sealing available according to fabric and seam construction |
| Customization | Fabric / Color / Logo / Labels / Zippers / Pockets / Hood / Size / Packaging |
| MOQ | From 100 pcs per style and color |
| Sample Time | 7-10 working days |
| Bulk Lead Time | 35-50 working days after pre-production sample approval |
| Quality Inspection | AQL 2.5 final inspection, seam-sealing checks and needle detection |
| Quality & Material Options | ISO 9001 quality management / OEKO-TEX and GRS material options available |
How 2.5-Layer Fabric Is Built
A 2.5-layer shell combines a nylon or polyester face fabric with a waterproof-breathable membrane or coating and a lightweight protective print or inner layer.
Unlike a typical 3-layer laminate, a 2.5L construction does not use a separate woven or knitted backing fabric. This helps reduce garment weight and pack volume.
Face fabric weight, texture, DWR finish and waterproof-breathable performance can be selected according to the approved product specification.
Seam Sealing & Functional Details
Seam tape is selected according to the approved shell fabric and seam construction, then applied to sewn seams where required.
Hood adjustment, cuffs, pocket layout, ventilation, zippers and drawcord systems can be developed from your tech pack or reference sample.
Waterproof and breathability targets are reviewed before fabric approval and sample development.
01 Tech Pack Review Review fabric targets, construction, sizing, trims and branding requirements.
02 Pattern & Sample Develop patterns and prepare the first sample for fit and construction review.
03 Fabric Cutting Lay and cut shell panels according to approved patterns and markers.
04 Sewing & Assembly Assemble shell panels, zippers, pockets, hood and adjustment components.
05 Seam Sealing Apply hot-air seam tape according to the approved seam-sealing specification.
06 Final Inspection Complete final inspection, needle detection and packing before shipment.
Fabric sourcing, cutting, sewing, seam sealing and final inspection are coordinated through our production team.
Development can start from a tech pack, reference sample, sketch or existing product specification.
MOQ starts from 100 pcs per style and color for custom development.
We work with lightweight waterproof shell fabrics and seam-sealed constructions for outdoor jacket programs.
Face fabric, membrane or coating, DWR finish, seam tape, zippers and trims are reviewed against the approved specification.
Waterproof and breathability targets are matched to available fabric options before sampling.
Checks are carried out from incoming fabric inspection through sewing, seam sealing and final packing.
Final inspection follows the approved quality requirements, including AQL 2.5 where specified.
Finished batches undergo needle detection before packing.
Send your tech pack, sample or reference design. We will review the 2.5-layer fabric, waterproof and breathability targets, seam sealing, trims, sizing and branding requirements before sampling.
Answer: A 2.5-layer shell typically combines a face fabric, a waterproof-breathable membrane or coating, and a lightweight protective print or inner layer. It is designed to reduce weight and bulk compared with constructions that use a separate fabric backer.
Answer: A 2.5L construction uses a lightweight protective inner print or layer instead of the separate backing fabric normally found in a 3-layer laminate. The final choice depends on target weight, durability, comfort and end use.
Answer: Our standard MOQ starts from 100 pcs per style and color, depending on fabric, trims and customization requirements.
Answer: Performance depends on the selected fabric, membrane or coating and test method. We review the required waterproof and breathability targets before fabric approval and sampling.
Answer: Yes. Seam tape selection and application are reviewed according to the approved fabric, seam construction and waterproof requirements.
Answer: Yes. Development can start from a tech pack, reference sample, sketch or product specification. We review materials, measurements, construction, trims and branding before sampling.
Answer: Custom samples usually take 7-10 working days. After pre-production sample approval, bulk production normally takes 35-50 working days depending on materials, order quantity and production schedule.
Answer: A tech pack or reference sample is preferred. Please include the target fabric, waterproof and breathability requirements, size range, order quantity, branding and trim details where available.
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If you are interested in our OEM service, please feel free to contact us and let us work together to create a brilliant future for outdoor clothing!
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