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| Product | Custom Down Jacket |
|---|---|
| Shell Fabric | Nylon, polyester and selected recycled fabric options |
| Insulation | Duck down, goose down, synthetic insulation or hybrid filling |
| Water Resistance | Optional DWR water-repellent finishes, depending on fabric selection |
| Breathability | Fabric options selected according to product requirements |
| Lining | Polyester lining, thermal reflective lining or brushed lining |
| Key Features | Insulation, wind resistance and customizable quilting |
| MOQ | Confirmed according to style, materials and customization requirements |
| Sample Time | Approximately 7–10 working days |
| Bulk Lead Time | Approximately 35–50 working days after approval |
| Quality Inspection | Inspection according to approved specifications and the agreed quality plan |
| Quality Management | ISO 9001 Quality Management System / GRS Recycled Materials Options |
Shell Fabric Options
Nylon and Polyester Fabrics: Choose fabrics according to garment weight, hand feel, durability and intended use.
Recycled Fabric Options: Recycled materials can be considered according to sourcing requirements and the applicable material certifications.
Water-Repellent Finishes: DWR finishes can be specified where required. Fabric performance should be confirmed against the target requirements and relevant test results.
Filling Options
Duck Down: An insulation option for winter jackets balancing warmth, weight and cost.
Goose Down: An option for collections requiring lightweight insulation and a particular warmth-to-weight balance.
Synthetic Insulation: Suitable for padded jackets where synthetic filling is preferred.
Hybrid Insulation: Down and synthetic insulation can be combined where the design and construction allow.
01 Tech Pack Review and Pattern Development We review the design, measurements, construction details and reference sample before developing the jacket.
02 Fabric and Trim Confirmation Shell fabrics, lining, filling, zippers, labels and other components are confirmed before production begins.
03 Cutting and Panel Assembly Fabric panels are cut according to the approved pattern. Measurements, panel matching and construction details are checked during assembly.
04 Filling and Quilting Filling is distributed according to the design. Quilting lines, filling consistency and garment shape are checked throughout production.
05 In-Process Quality Inspection Measurements, stitching, filling distribution, zipper function and workmanship are checked against the approved sample and specifications.
06 Final Inspection and Packaging Finished jackets are inspected before packing. Labels, packaging and carton details are checked against the order requirements.
Production support from material sourcing and pattern development to cutting, sewing, filling and final inspection.
Direct communication with buyers to confirm materials, measurements and construction details.
Production planning for seasonal collections and repeat orders.
Careful control of quilting lines, seams, zippers, cuffs and pocket construction.
Checks on filling distribution and garment shape during production.
Reinforcement at selected high-stress areas according to the approved design.
Annual production capacity of approximately 600,000 garments across outerwear categories.
Quality checks based on approved samples, measurements and buyer specifications.
Final inspection according to the agreed quality requirements.
Send us your tech pack, reference sample or design concept to discuss materials, filling, quilting and construction requirements for your next down jacket collection.
Duck down, goose down, synthetic insulation and hybrid options are available for suitable designs. The choice depends on the intended use, warmth requirements, garment weight and budget.
Yes. Water-repellent finishes can be specified according to the selected shell fabric and product requirements. Any specific waterproof performance should be confirmed through the appropriate material and garment testing.
The order quantity is confirmed according to the selected style, materials, filling and customization requirements.
Sample development generally takes 7–10 working days. Bulk production usually takes 35–50 working days after the required approvals. The actual schedule depends on material availability, order quantity and product complexity.
Yes. Logo application, woven labels, care labels, colors, construction details and packaging can be customized according to the approved specifications.
A tech pack or reference sample is helpful. You can also provide sketches, reference images, target measurements, fabric preferences, filling requirements and branding details for review before sampling.
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If you are interested in our OEM service, please feel free to contact us and let us work together to create a brilliant future for outdoor clothing!
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